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Buy, Rent, or Design Build, Controlled Systems has the equipment you need!

Nationwide, Controlled Systems is there. We offer daily, weekly, monthly and long-term equipment rentals to domestic customers, and Allied bases worldwide, as well as new and used cables, power conversion and testing supplies for sale. We also offer design-build services with over 30 years experience in the aircraft power industry. We’re knowledgeable, proactive problem solvers ready to help you get the job done.

Click here for more information on equipment rentals.

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Experience You Can Count On

Controlled Systems was founded in 1972 upon a commitment to provide the highest quality products and absolute excellence in service. Our goal was to build lasting customer relationships and ultimately, to be the number one choice for power conversion and aircraft support products in every market we serve. While times have changed, so has our business – but these principles remain as important now as they did more than 30 years ago. It is our passion and commitment to these principles that is the foundation of our business and it is the very reason we have been a leading aircraft and ground based power conversion systems provider throughout our history.

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400Hz Frequency Converters
Controlled Systems’ 400Hz frequency converter utilizes the latest state of the art power conversion control and power switching, providing the ultimate in ground power support. The evolution of true DSP digital control enables Controlled Systems to provide ultra clean, precision 400Hz power as well as monitoring and diagnostics. The frequency converters can be provided with a wide range of input and output voltages, for global application requirements. Controlled Systems has frequency converters sized to suit the customer’s requirements, ranging from 1kVA to 1000kVA and above. Standard industry sizes and configurations are offered, as well as custom sizes and custom layouts for specialized ground power needs. The frequency converter can be packaged to suit all environmental conditions through NEMA standards 1, 12, 3R, 4, 4X and 3R/4X enclosures. Our support team will assist in developing frequency converter equipment to meet all your specific requirements.

 

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Controlled Systems applies the same state of the art technology found in the 400Hz equipment to its 50/60Hz power conversion equipment. The robust design of the 50/60Hz frequency converter provides our customers with reliable trouble free power for the life of the application. The frequency converters can supply converted power for either an individual application, or system design utilizing multiple outputs. The latest generation Controlled Systems frequency converter can be paralleled for redundant power system operation, with communication link capability for power monitoring. This communication ability provides the customer with an information base for today’s power monitoring software.
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DC Power Supplies
To keep pace with changing aircraft design and increased regional airline growth, Controlled Systems has met the demand with D/C Power Supplies, designed with high performance power in mind. The D/C Power Supply can be supplied as a stand- alone unit or in combination with a 400Hz or other power systems, to best serve the customer’s requirements. Controlled Systems’ D/C Power Supplies are available in the following output configurations:

270 VDC Power Supplies
28 VDC Power Supplies
24 VDC Power Supplies

We have a wide variety of input voltages for global applications.

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Aircraft Service Cable
Controlled Systems utilizes single jacket, multi- conductor, low inductance 400Hz aircraft ground power cable. This offers significant advantages over cumbersome cabling made up of numerous single conductors banded together. The unique design has a patented cable head, whereby the nose and the power pins are separate, allowing replacement of the nose or any of the six pins individually. Subsequently, this provides lower repair and maintenance costs. The Controlled Systems 400Hz aircraft service cable is the optimum choice for use at commercial terminals, military parking aprons, hangars and test labs & shops.
Controlled Systems’ Line Drop Compensators (LDC) is designed to maintain unity power factor for 400Hz ground power distribution systems. The LDC maintains a stable line voltage between the centralized power source, (Frequency Converter), and the aircraft’s input receptacle. Controlled Systems’ LDC automatically adjusts capacitive reactance to the circuit in order to cancel inductive reactance of the transmission system to prevent “Line Drop” occurrences. Controlled Systems’ LDC incorporates “Non-PCB”, oil filled tube capacitors and are built with tap settings to fine tune each circuit. The LDC is suitable for indoor or outdoor applications and can be stacked or incorporated into central distribution switchgear.
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Aircraft Cable Storage Devices
Controlled Systems utilizes many forms of aircraft cable storage and deployment devices to fit all customer applications. Our cable hoist is designed for ease of installation and reduced maintenance. The hoist can be mounted on the side of a boarding bridge cab or from the ceiling of an aircraft maintenance hanger. Controlled Systems also supplies cable reels, both spring and motor driven for retraction and deployment of aircraft cable. These cable reels can be used on floor applications as well as suspended from aircraft maintenance hangar ceilings. Controlled Systems provides a heavy-duty aircraft cable rack in both floor and wall mount designs. Controlled Systems can provide cable retrievers for ease of deployment and proper storage. The cable retrievers are motor driven and are designed to coil the aircraft cable so that harmful twists and knots due not occur during the retrieval process.
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The Motor Generator (MG) equipment distributed by Controlled Systems, has been used in the aviation industry for decades, and continues to be a reliable choice throughout the generator- orientated industry. The proven long-life history from the rugged design of rotary generators provides another power conversion option.


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Power Distribution
Controlled Systems designs, and manufacturers 50/60Hz, 400Hz and D/C distribution equipment, to support the wide range of power conversion equipment offered. This equipment utilizes latest technology in solid-state protection devices, and proven technology in 400Hz and D/C control and distribution. The benefit of designing and manufacturing both power conversion equipment, and related distribution equipment, is to provide complete control over application criteria, quality control and project management. Through the integration of power supply and distribution, Controlled Systems provides the end user with a system that is low cost, reliable, and innovative, meeting the stringent applications of the aviation market

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  chopper   Thyristor & Chopper Rectifiers
Controlled Systems chopper rectifier designs consist of high frequency switching technology in a modular design package that converts the secondary AC voltage to a regulated output DC voltage. Larger power systems are constructed of multiple chopper modules to obtain the specified current requirements. Each section of modules has a separate set of sensing and protection and receives directions from the main chopper controller. This chopper conversion process has minimal effect on the incoming power system and a high power factor is maintained at the level of a fixed diode converter. The transformer section is configured to optimize the harmonics. The total module count usually results in a 12 pulse configuration as seen by the utility. The load sees a very smooth low ripple DC over the total range due to compact high frequency output filtering. Controlled Systems designs and manufactures all the water-cooled IGBT power modules used in our chopper rectifiers. A full control metering, monitoring, and fast protection scheme is integral to all Controlled Systems chopper rectifiers

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    Degaussing Systems
Controlled Systems Degaussing Systems are regarded as the most efficient and reliable in the world. Our company has a reputation that has earned the privilege to defend our troops at sea on the most sophisticated carrier in the US Navy fleet; the CVN-77. The Controlled Systems Degaussing System design is built-up on fully computerized modules with fault tolerant distributed communication. Click Degaussing Systems for more information.